Plasma Cutting Explained: What To Consider Before You Invest

Shade range and sensor count are the two specifications that matter most in daily use. A wider variable shade range lets one helmet cover a broader spread of processes and amperages, from low-amp TIG work through to higher-output MIG or MMA, without swapping cartridges. More sensors generally mean the filter is less likely to miss a low-angle arc or a strike caught at an awkward viewing angle, which matters most for TIG welding where the arc can be harder for a sensor to pick up cleanly.

Portability and durability matter depending on how the table gets used. A shop building large frames or vehicle chassis needs a solid, well-supported table that won't flex under load, while a mobile fabricator or someone working across multiple sites benefits more from a lighter, foldable design. Material and construction quality affect long-term flatness too, since a table that warps under heat from repeated welding stops being reliable exactly where it matters most.

A reliable, adequately sized compressed air supply is the part most first-time buyers underestimate. Undersized or contaminated air, whether from moisture, oil or an undersized compressor, is one of the most common causes of poor cut quality and shortened consumable life, so it's worth checking a machine's air requirements against what your compressor can actually deliver before you buy, not after.

Plasma cutting uses a jet of ionised gas, usually compressed air, forced through a nozzle at high speed and heated by an electric arc to a temperature hot enough to melt through electrically conductive metal. The molten material is then blown clear by the same jet, leaving a narrow, clean cut. Unlike oxy-fuel cutting, plasma works on any conductive metal, including stainless steel and aluminium, not just carbon steel. Hypertherm is the plasma cutting brand we get asked about most, and it's worth understanding the basics before comparing specific units.

Flap discs sit between cutting and grinding in terms of use, combining overlapping abrasive flaps to blend welds, remove coatings and finish surfaces with more control than a solid grinding disc. Every disc also carries a maximum operating speed printed on it by the manufacturer, and checking this against your angle grinder's rated speed is a basic habit worth building into every new batch you open.

Our own TP Weld Tables range is designed and manufactured in-house in Yorkshire, cut on a fibre laser for tight tolerances, which is the kind of detail worth asking about wherever you're sourcing a table, and you can see the full range via plasma cutters.